Cathodic Protection, Corrosion Control and Spray Coatings

Multi-process thermal spray control platform
Type MP 200 multi-process thermal spray control platform.
Thermal spray guns
Miscellaneous thermal spray guns.
Integrated thermal spray facility
Integrated thermal spray facility with robotized handling system.
Thermal spray control systems
Wear and spare parts for thermal spray control systems.
Blades and vanes of LBGT land-based gas turbines
Typical blades and vanes of LBGT land-based gas turbines, plasma-coated with zirconia-based ceramic material and HVOF-coated with MCrAlY against thermal and mechanical wear.

FST MP100 multi-process coating centre
The most technically advanced FST MP100 multi-process coating centre combining HVOF and plasma spray coating technologies.
Thermal barrier coating
Thermal barrier coating applied to a land based gas turbine transition, typical thicknesses range from 0.2mm to 0.5mm.
Row 2 triplex nozzle guide vane
A refurbished Row 2 triplex nozzle guide vane; with an HVOF MCrAlY overlay coating on all gas washed surfaces, and partial ceramic coating of zirconia on the platform and leading edge.
LBGT blade with a zirconia based ceramic coating applied
A typical LBGT blade with a zirconia based ceramic coating applied to the foil and platforms before finishing.
Row 1 nozzle guide vane with HVOF MCrAlY overlay coating on
A refurbished Row 1 nozzle guide vane with HVOF MCrAlY overlay coating on all gas washed surfaces.

Turbine component repair
CCRS specialises in the repair and coating of components for gas turbines.
Engine-component overlay
CCRS offers overlay and diffused coating for engine components.
Ipcote corrosion protection
Ipcote corrosion protection, erosion protection, anti-fouling and dry-film lubrication coating.
Diffusion coating
IPAL is a diffusion coating for 'hot end' sulphidation protection.
Rolls-Royce and Siemens OEM approvals
We have Rolls-Royce and Siemens OEM approvals.

Damaged tube sheet
Damaged tube sheet before and after application of plastocor® / durocor® cladding 2000.
Tube-end inlet coating
The time and cost involved in the tube-end inlet coating is a fraction of that of new tubes.
Tube end of a steam-turbine condenser
Cross-section (50 times magnification) through a tube end of a steam-turbine condenser which was treated with the tube inlet protection system after 40,000 operation hours.
Internal protective coating
The Plastocor tubelining system is an internal protective coating for heat exchanger and condenser tubes along their entire length.
Epoxy tube lining
Inner tube surface before (top) and after (bottom) epoxy tube lining.

Protective coating application systems
Wagner 2K application systems for protective coatings.
Wagner applications systems for high-protection coatings
Wagner supplies applications systems for high-protection coatings for complex surfaces.
Handling large manual-coating processes
Wagner's systems ensure easy handling even for large manual-coating processes.
Wagner powder coating systems
Systems for the application of precise and economic powder coatings.


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