Aspen Aerogels has patented a method for creating an intrinsically hydrophobic aerogel composition without the need for surface modification. The process involves using specific silica gel precursor materials and a basic catalyst solution, resulting in a durable and easy-to-handle aerogel with favorable properties in aqueous environments and combustion. GlobalData’s report on Aspen Aerogels gives a 360-degree view of the company including its patenting strategy. Buy the report here.

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According to GlobalData’s company profile on Aspen Aerogels, Vinyl resin foam was a key innovation area identified from patents. Aspen Aerogels's grant share as of February 2024 was 39%. Grant share is based on the ratio of number of grants to total number of patents.

Intrinsically hydrophobic silica-based aerogel composition preparation method

Source: United States Patent and Trademark Office (USPTO). Credit: Aspen Aerogels Inc

A recently granted patent (Publication Number: US11912579B2) discloses a method for producing a silica-based aerogel composition that is intrinsically hydrophobic without the need for surface modification with a hydrophobizing agent. The method involves providing a precursor solution containing silica gel precursor materials and a solvent, with over 30% of at least one silica gel precursor material being an alkylsilane with a single alkyl group attached to silicon. A basic catalyst solution, specifically guanidine hydroxide, is then added to facilitate the transition of the precursor materials into a gel composition. The resulting gel is processed to extract the solvent, yielding the hydrophobic silica-based aerogel composition.

Furthermore, the patent claims encompass the incorporation of reinforcement materials and additives into the silica-based aerogel composition. Additives, present in varying percentages, can include a wide range of materials such as boron carbide, titanium oxide, iron oxide, and various clays like kaolinite and montmorillonite. These additives can enhance specific properties of the aerogel composition, with the patent detailing the permissible range of inclusion for optimal results. By offering a detailed method for producing hydrophobic silica-based aerogels and allowing for the incorporation of diverse additives, this patent opens up possibilities for the development of advanced materials with tailored characteristics for various applications.

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GlobalData Patent Analytics tracks bibliographic data, legal events data, point in time patent ownerships, and backward and forward citations from global patenting offices. Textual analysis and official patent classifications are used to group patents into key thematic areas and link them to specific companies across the world’s largest industries.