Based in Glasgow, Scotland and Alfreton, Derbyshire (both UK), Component Coatings and Repair Services (CCRS) specialises in the repair and coating of components for gas turbines.
Engine-component overlay and diffused coating
CCRS, previously known as ‘Component Coating Services’ and ‘Component Repair Services’, is privately owned. Our Glasgow division is well-established in offering the most well-known overlay and diffused coating, such as the Ipcote range of products, for both new and overhaul engine components.
Corrosion protection, erosion protection, anti-fouling and dry-film lubrication coatings
The Ipcote range of coating systems provides corrosion protection, erosion protection, anti-fouling and dry-film lubrication.
Diffusion coating for sulphidation protection
We also provide IPAL, a diffusion coating for ‘hot end’ sulphidation protection.
Indestructible paint and coating systems for gas turbines
These indestructible paint and coating systems are the approved equivalent of Sermatech’s Sermetel range, and are applied to Rolls-Royce Avon, Olympus, Dart, Trent, RB211, Siemens (i.e. Ruston TB, TA etc) and Solar gas turbines. The division also offers an on-site service and has provided coating systems to large GE-framed engines in the Middle East.
Manufacture and repair of gas and steam-turbine components
Our Alfreton division specialises in repair and new manufacture of a wide range of gas and steam-turbine components. These services range from ‘tip repair’ of compressor blades and vanes, repairs to combustion/flame tubes, replacement honeycomb seals, specialised welding, fabrication and strip, inspection (including laboratory reports), braze/welds repair, and re-coating of turbine blades, vanes and NGVs.
We have experience in providing repairs to Rolls-Royce RB211, Avon, Olympus, Allison 501, Siemens (Ruston TA,TB, RT engines) and Solar gas turbines.
Gas-turbine component repair approval and certificates
We carry the OEM approvals of Rolls-Royce and Siemens and hold the following certificates:
- BSI approval: certificate number FS32843
- BS EN AS9100:2003 and ISO9001:2000
- NADCAP approval: chemical processing, certificate number 120763 — expiry date 31 July 2010
- NADCAP approval: non-destructive testing, certificate number 125667 — expiry date 31 July 2010
- NADCAP approval: coatings, certificate number 128993
- NADCAP approval: aerospace quality system (AC7004), certificate number 119668 — expiry date 31 January 2010
- Rolls Royce: approvals certificate number 88310