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Turbo Power Systems
High-Speed Permanent-Magnet Electrical Machines and Power Electronics Solutions for Energy Applications
Turbo Power Systems (TPS) designs, develops and manufactures high-speed permanent-magnet electrical machines and associated power electronics equipment for energy and industrial markets worldwide.
Turbo Power Systems (TPS) designs, develops and manufactures high-speed permanent-magnet electrical machines and associated power electronics equipment for energy and industrial markets worldwide. The company has gained recognition from its global customer base by providing innovative and tailored solutions for many power applications.
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Wind Power Market seeing increased risk and disruption
The wind power market has grown at a CAGR of 14% between 2010 and 2021 to reach 830 GW by end of 2021.
This has largely been possible due to favourable government policies that have provided incentives to the sector. This has led to an increase in the share of wind in the capacity mix, going from a miniscule 4% in 2010 to 10% in 2021. This is further set to rise to 15% by 2030.
However, the recent commodity price increase has hit the sector hard, increasing risks for wind turbine manufacturers and project developers, and the Russia-Ukraine crisis has caused further price increase and supply chain disruption.
In light of this, GlobalData has identified which countries are expected to add the majority of wind power capacity out to 2030.
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TPS supplies solutions for smart grids, waste heat recovery units (WHRU), distributed generation (DG) facilities, and renewable energy sectors. It also provides services for refrigeration technologies, air and gas compression / separation divisions, test / dynamometer applications, as well as heating, ventilation and air-conditioning (HVAC) sectors.
Direct drive permanent-magnet motors and power electronics equipment
As world-class specialists, TPS provides the technologies required to eliminate geared and oil-lubricated drive trains, improving efficiency, reliability and functionality.
TPS offers a unique range of grid-tied converters that act as soft, open points on a low-voltage (LV) and medium-voltage (MV) distribution network, helping to achieve a low carbon future.
The company’s collection of high-speed generators and inverters are highly efficient, offer a low carbon footprint, enable the recovery of rejected heat as part of a WHR / organic rankine cycle (ORC) system, and result in optimised total cost of ownership (TCO).
TPS’ range of high-speed permanent-magnet generators and grid-tied inverters are designed for the distributed generation (DG) sector and are compact, lightweight, have low emissions, greater power density, and high efficiency.
Over five units of air separation compressor motors for vacuum pressure swing adsorption (VPSA) process applications have been built and supplied by TPS.
TPS has delivered over 2,000 units of pulsed / high-voltage (HV) power supplies for compact, lightweight, and efficient CO<sup>2</sup> lasers.
TPS has a strong engineering department of 35 employees delivering customer and application-specific solutions, from conception through to manufacture and after-market support.
TPS incorporates production and test infrastructure to manufacture world-class products. This equipment includes grid-linked power supplies, load banks reliability enhancement and thermal chamber, test rigs, CNM, Crane and other tools.
The company has accreditations for several quality standards, including BS EN ISO 9001:2008, BS EN 9100:2009, and BS OHSAS 18001:2007, while it is also in the process of securing an EN ISO / TS 22163 certification.
TPS’s extensive range of standalone and integrated solutions are continuously developed into new and innovative solutions for original equipment manufacturers (OEMs), system integrators and volume end-users.
The company’s product range includes direct drive permanent-magnet motors with operating speeds of up to 160,000rpm and 1MW, liquid and air-cooled inverters reaching up to 1.2MW, integrated motor and drive packages, as well as a variety of related power electronics systems.
TPS offers high-performance electrical machines with best-in-class efficiency of up to 99% and inverters that have a system efficiency exceeding 96% across the entire operating range. The electrical systems have dual motor / generator modes within a single system and magnetic bearings that significantly enhance machine performance, reliability and costs.
Engineering expertise for the power industry
A highly skilled, dynamic and focused team offering broad engineering expertise ensures that TPS develops products that meet clients’ specific commercial objectives.
The comprehensive engineering capability spans a wide market area, bringing cutting-edge innovation and high-quality design solutions to every new challenge.
Tailored power electronic solutions for energy facilities
TPS offers world-leading products tailored to customer requirements. The company carries out electrical, mechanical, software, embedded, as well as electronic circuit and electromagnetic design. To ensure that clients receive products that suits their individual project, TPS offers system, simulation and thermal modelling, in addition to control system and structural design services. Rotor dynamic as well as stress and finite element analysis (FEA) also form part of the company’s strong expertise.
TPS’ services also extend to magnetic materials, high-strength alloys, and high-temperature polymer structures such as carbon-fibre composite and electrical insulation systems.
Electrical machine design and testing facilities for the power markets
TPS has extensive design, manufacture and testing facilities on site in Gateshead, UK. The factory employs a cellular approach with discrete areas for stator / rotor manufacture and power electronics system assembly.
State-of-the-art test cells are capable of testing electrical machines and power electronics to full speed and power. Several tests are completed, including agency certification, design validation and functional testing, equipment reliability studies, production acceptance, in addition to system and qualification testing.
About Turbo Power Systems
The company’s patented axial flux technology was established by Turbo Genset professor Colin Besant and team in the 1980s in order to create effective high-speed generators.
Its success led to the acquirement of Intelligent Power Systems, which provided high-grade power electronic equipment for Turbo Genset’s generator systems and aided expansion into the railway business. TPS was then created as a merger of the two companies.
TPS’s reputation has been established through its strong customer focus and its success at designing essential solutions for the energy industry. Key to the company’s achievements are its custom-made products and involvement in some of the industry’s most complex energy projects.
TPS ensures that its high-performance products are of sustainable design, agile engineering, and proven quality.
If you have an enquiry and would like to get in touch, please fill in the enquiry form below and TPS will get back to you as soon as possible.
As a 24/7 process, the profitability of any gas processing plant is directly and significantly linked to the cost of energy to drive it and the efficiency by which it operates.
An increasing emphasis on reliability, energy costs and environmental impact is driving the heating, ventilation and air conditioning (HVAC) and refrigeration market to increasingly consider gearless, centrifugal compressors with high-speed motors to achieve durable oil-free systems.
As the world continues to turn toward a more sustainable and greener energy mix, renewable energy generation continues to present itself in all shapes and sizes.
Energy remains one of the greatest challenges of the 21st century. Securing the supply of electricity against a backdrop of increasing demand, unpredictable supply of renewables, and increasing take-up of electric vehicles will require hugely expensive upgrades to the ageing electricity distribution network.
From the recovery of process heat using the Organic Rankine Cycle (ORC) or exhaust gas recovery (EGR) to reduce engine emissions, TPS has the expertise in high-speed generators and inverters to develop the right power conversion solution for you.
TPS and UK Power Networks are collaborating on a revolutionary research project to release spare network capacity and significantly reduce customer bills whilst achieving a greener electricity supply by 2030.
Gateshead-based Turbo Power Systems (TPS) has won first prize in the Losses Competition at the annual Energy Innovation Centre Awards, with the support of its partner, UK Power Networks.
